STRONGER ROOFS HELP
New research by the National Highway Traffic Safety Administration backs up the Insti-tute’s findings about the importance of roof strength in protecting vehicle occupants in rollover crashes.The study compares the results of roof strength tests of various vehicle models with real-world rollover crashes and finds a direct correlation between the test results and the number of centimeters a vehicle’s roof is pushed into the occupant area in an actual crash. Previous research by the agency showed a direct relationship between the amount of roof crush and the severity of injuries to the head, neck, and face. Taken together, the two studies confirm Institute research that shows injury risk in real-world rollovers goes down as roof strength measured in the laboratory goes up (see Status Report, March 24, 2009; on the web at iihs.org).Roof strength is measured by pushing a metal plate into the roof of a stationary vehicle. How much force the roof can withstand before it caves in 5 inches relative to the vehicle’s weight is the strength-to-weight ratio.The new study compared 38 roof strength test results to 931 real-world rollovers of similar vehicles. After controlling for the number of times the car flipped, whether the roof hit anything besides the ground, and whether other vehicles were involved, the re-searchers found that a 1-unit increase in strength-to-weight ratio translated into a 5.9-centimeter (2.3-inch) decrease in roof crush.Currently, federal rules require a roof-to-strength ratio of only 1.5 for vehicles with gross weight ratings up to 6,000 pounds (a gross weight rating is the vehicle’s weight when it has a full load of passengers and cargo).Last year, the National Highway Traffic Safety Administration announced it was doub-ling that requirement and mandating a ratio of 1.5 for vehicles with ratings from 6,000 to 10,000 pounds. The standards will be phased in beginning in 2012. The agency says 135 lives will be saved each year by the change. The Institute believes this is an underestimate because it excludes unbelted occupants and others at risk of ejection, who also are likely to benefit (see Status Report, June 11, 2009; on the web at iihs.org). Vehicles must have a roof strength-to-weight ratio of at least 4 in Institute tests to earn TOP SAFETY PICK. “Roof strength testing and real-world roof intrusion in rollovers” by R. Austin is avail-able at nhtsa.gov.(continued from p. 2) all with the Sentra’s rear bumper, and the resulting $4,560 rear damage tally for the Sentra was the highest among all the cars in this test. The impact crumpled the car’s bumper cover, trunk lid, and rear body. The Rogue ended up with a crushed and leaking radiator that kept the SUV from being driven after the test.Bumper height mismatch contributed to pricey damage when the Ford Escape struck the rear of the Ford Focus. Their bumpers overlapped less than 2 inches, not enough to protect the Focus’s rear body and trunk lid from $3,386 in repairs.The mismatch problem with the Ford pair was even worse when the Focus struck the back of the Escape. The front bumper on the car underrode the high-riding Escape’s rear bumper, which at 25 inches off the ground is the tallest among all the small SUVs evaluated this time around. Damage to the Focus came to $5,203 and included re-placing most of the sheet metal plus many parts in front of the engine.When the Toyota Corolla hit the rear of the Toyota RAV4 in the car-into-SUV test, damage amounted to nearly $10,000 for the pair — the highest combined test damage among all of the vehicle pairs the Institute evaluated. The RAV4 accounted for about $6,000 of the bill.“The RAV4’s so-called bumper is really just a stamped piece of sheet metal support-ing the bumper cover,” Nolan explains. “So instead of engaging a strong bumper, the striking Corolla hit the spare tire mounted on the RAV4’s tailgate. The spare isn’t designed to absorb crash energy, so it damaged the Corolla’s hood, grille, headlights, air condi-tioner, and radiator support and crushed the RAV4’s tailgate and rear body panels.”Compatible bumpers: Bumpers on Hon-da’s CR-V and Civic were the most compat-ible in the test in which an SUV strikes the rear of a car, and at $2,995 the pair had the lowest combined estimated damage in this crash test. The Civic’s $1,274 damage was the lowest among the cars. The CR-V is one of only 3 SUVs whose front bumpers over-lapped half of the rear bumpers on the cars they hit. Status Report, Vol. 45, No. 12, Dec. 2, 2010 7“The CR-V’s front bumper overlapped the Civic’s rear bumper by more than 2 inch-es. That may not sound like much, but it’s enough to allow the bumpers to do what they’re supposed to do,” Nolan says.When the Kia Forte struck the back of the Hyundai Tucson, their bumpers match-ed up well enough to keep the Forte from underriding the SUV, limiting damage to a combined $3,601 for both vehicles. The Forte’s $1,510 repair estimate was the low-est among cars in the car-into-SUV test.The Tucson-Forte pair’s bumpers also did a good job of lining up in the SUV-into-“This is a good example of why bumpers not only need to match up, they also need to be strong,” Nolan points out. When the Dodge Caliber struck the rear of the Jeep Patriot (both Chrysler products), their bumpers had less than half an inch of overlap. Normally this would mean the car’s bumper would slide under the SUV. That didn’t happen in this case because the Cali-ber has vertical extenders on both frame rails that prevented underride. The Caliber was the only car without hood damage.“Repair costs are influenced by many factors,” Nolan says. “In the Caliber’s case, comments on the petition but hasn’t moved forward with a rulemaking or a low-speed compliance test for bumpers.Regulators have long said that requiring light trucks to have bumpers would compro-mise off-road maneuverability and make it hard to use these kinds of vehicles at loading ramps. The Institute counters that very few SUVs and pickups are used off road. In addi-tion, bumpers aren’t the limiting factor in most vehicles’ approach and departure an-gles. Instead air dams, bumper covers, ex-haust pipes, and other trim mounted lower than the bumpers get in the way. SREPMuB GNIHECGTAAMMAD TIMIL PLHEHonda Civic and Honda CR-Vin the masi sih. Tned upto-car iln i-sVadU Son air of He in thepg asimhta ed rearn dtosa ssmerilta sbd test. taine4 in emper ssi7uuh2bts, 1ensi$he T’srsiclong cae Civicse vehhemTha t .gh so tsunsrooienawep o l,r reaseeshe was th 2 inch.he 6 ottVn -anRhatC h te e its jobhdorti dmtesty by mtbi ed hste whenerlappebing syundai rvyoo Hs sbreaeh-damagtyf mpe energmper oles’ buhucti b hdrenavae Theged, from the raehttgirnowe F pshed uperont of ter linerfp the bume01 for mh6ut, b3 gt$n nidopr fneee combige to Forte’s test, kaaa ViomUtK aSee-d ghotaTilee car-inirs, whing damhtati pnmeii rl nn ir front nd1oaf 9 lVTucso0l,iU2bS ire d $ve repa needeiding thirnsronesedcpnuu T exes. Thee leastlhcti he— v0both d $1,51ed.latot s testeterraocF eehhtll tmong aa egadamHonda Civic$1,274 rear damageHyundai Tucson and Kia ForteHyundai Tucson $2,091 rear damagecar test. The Tucson’s $850 damage esti-mate was better than the other SUVs, and it was the only SUV that didn’t have a dam-aged air-conditioning condenser.Despite bumpers that aligned, results for the Forte weren’t as good. The Forte had more than $3,000 rear damage because its bumper broke during impact. The car’s rear body panel also was damaged.tall frame rails helped compensate for mini-mal bumper overlap.”Regulate SUV bumpers: The Institute in July 2008 petitioned the National Highway Traffic Safety Administration to regulate bumpers on SUVs and pickups, the same as cars, and require them to match up in a way that shields both vehicles from costly dam-age. The agency in June 2009 agreed to seek “Of the 7 car-SUV pairs we tested, we can’t point to a single one as a model of compatibility because combined damage estimates run into thousands of dollars for even the best performers,” Nolan says. “In the real world that money comes straight out of consumers’ wallets through deduct-ibles and insurance premiums. Regulating SUV bumpers would ease the burden.”1005 N. Glebe Rd., Arlington, VA 22201 Phone 703/247-1500 Fax 247-1588Internet: www.iihs.orgVol. 45, No. 12, Dec. 2, 2010SUV and car bumpers underride and override each other in low-speed crash-es, contributing to pricey damage ........1Cost of repairing damage sustained in 10 mph front-into-rear impacts ............2Drivers say texting, speeding, and run-ning red lights are risky but admit to doing them anyway ...............................4Strong roofs help to reduce injury risk when vehicles roll over ........................6Contents may be republished with attribution. This publication is printed on recycled paper.The Insurance Institute for Highway Safety is a nonprofit scientific and educational organization dedicated to reducing deaths, injuries, and property damage from crashes on the nation’s highways. 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